VERA™:
True 3D microfabrication beyond lithography
Our micromanufacturing capabilities integrate the proprietary VERA™ process with advanced electroforming technologies to enable the realization of fully three-dimensional microstructures with highly complex geometries. The process platform supports the fabrication of microparts across different material classes, including metals, while maintaining the precision, repeatability and scalability required for industrial production..
Technical capabilities
3D FREEFORM GEOMETRIES
SINGLE MICRON PRECISION
+80% FASTER ITERATION CYCLES
CUSTOM
MATERIALS
2 WEEKS FROM DESIGN TO REAL PART
A hybrid process connecting micro-precision with mass production
Vera combines ultra-high resolution of two-photon polymerization (2PP) with advanced replication technologies and industrial mass-production techniques.
The result: true 3D microstructures with lithography level precision produced and ready in 2 weeks.
1. 2PP VOXEL MASTERING
Our advanced 2PP mastering deliver micro- and nanometer-scale precision (down to 0,2 µm), ensuring cost efficiency, shorter delivery times, and a competitive advantage in the development of high-performance prototypes. With rapid design iterations, engineers can quickly modify and optimize designs, accelerating innovation and reducing development cycles. The process also supports custom feature-specific drafts greater than 0°, cornering radii below 1 µm, and precision across every axis, ensuring exceptional accuracy and reliability even for the most demanding microfabrication applications.
2. TOOL REPLICATION
Casting and microelectroforming technologies enables the production of high-precision replicas and functional microcomponents with exceptional accuracy and repeatability. This approach provides exact master replication from highly detailed structures, while ensuring rapid tooling turnaround for faster and more efficient production cycles. The ability to transfer sub-micron features into final components allows the creation of complex geometries with outstanding detail fidelity. The technology guarantees dimensional accuracy retentionthroughout replication and manufacturing scalability.
3. FINAL PRODUCTION
For the transition to mass production, micromolding and hot embossing technologies enable the efficient replication of high-precision microstructures at industrial scale. Supporting wafer sizes up to 6 inches, these processes ensure large-area production while maintaining excellent structural fidelity and repeatability. The ability to create high-resolution microstructures makes them ideal for medical and analytical devices, while the flexibility to select the most suitable material allows optimization of performance and functionality. This scalable approach provides a reliable path from master replication to high-volume manufacturing, delivering consistent quality and cost-effective production of advanced microdevices.
3D Metal Microparts and Tools
Electroforming technologies such as UV-LIGA have enabled high-precision metal microparts for decades. However, they remain fundamentally constrained by 2D mask-based geometries, vertical sidewalls, and limited thickness.
NanoVoxel overcomes these limitations.
For the first time, electroforming is extended into a true three-dimensional manufacturing capability, enabling freeform metal microparts with micron-level precision and significantly increased structural depth.
